Since 2015, the Ningbo Yuyao Jiayuan hydraulic fittings factory is one of the busy scene. This year the factory investment of more than 1000 million yuan in the construction of hydraulic pipe fittings integrated intelligent system production project will be completed and put into production, 40 sets of CNC machine tool intelligent system also has been installed in place. General manager Hu Bin said happily, after the project is completed, is expected to produce 20000000 sets of hydraulic fittings,production capacity will be greatly improved.
From the manufacture of hydraulic pipe joints to independent research and development of hydraulic pipe fittings machine hand, a little-known small businesses, a magnificent transformation for intelligent integrated suppliers, this is Jiayuan transformation. Although the process is full of dangers. However, Jiayuan the transformation of the way the proof: as long as there is determination, aggressive, on the road, the transition will be promising. This is the new normal in the current economy of many manufacturing enterprises need the spirit and strategy.
Located in Ningbo Yuyao Jiayuan hydraulic pipe fittings factory is a professional manufacturer of hydraulic pipe joints and construction machinery parts of the private sector, has 17 years of production history, product in addition to the supply of domestic machinery factory, but also exported to Japan, South Korea and other countries. The originalproduction of hydraulic pipe fittings enterprises, research and development of intelligent manufacturing system to why? Hu Bin said, "this is forced out." Because in recent years, with the rise in labor costs and other expenses each year, the traditional labor-intensive enterprise day more difficult, the development of enterprises have greatly restricted, which to the enterprise proposed a problem. How to solve the problem?"Machine substitution", enhance the efficiency of enterprises withautomation equipment, with their excellent performance given the answerjiayuan.
Unlike many companies, Jiayuan technology transformation is not simply introduced, because they know that the products developed in Japan in the most progressive in the manipulator configuration of NC machine intelligent system, but the price is very expensive, each station needs to 90 million yuan, and it is difficult to apply in all hydraulic pipe fittings. To this end, Jiayuan decided to develop their own. In 2012, Jiayuan hired a professional and technical personnel to carry out technical research, repeated trial and error testing, after three years, six generations of product trial, and finally succeeded in developing a meet the process requirements of the feeding machine, capable of one-time processing structure of complex shaped pieces, while the price is only one third of the Nissan manipulator.
"The entire structural design of intelligent system are we according to the processing of the products need to carefully designed, including part of the NC machine also commissioned by the machine tool enterprises tailored." Talking about their own "masterpiece", Hu proud to introduce to, "Japan produced by material can hand machine straight pipe, and a lot of products of our factory is angle pipe and two direction anyway need processing. Therefore, we in a different direction sets a mechanical gripper to grab products, realizes the multi angle operation." At the same time, due to the high quality requirement of the hydraulic pipe fittings, products are not allowed to touch, Jiayuan engineers design the two working plate, not only the finished and unfinished work separately, and one can place a lot of products.
From product to manufacture products of intelligent systems, Jiayuan embarked on a path of development of independent innovation, and brings good social and economic benefits for the enterprise. Jiayuan intelligent equipment in the exhibition a debut, has aroused strong repercussions in the industry, Zhejiang, Jiangsu several hydraulic fittings production enterprises have the order, the purchase of this new device.For this project, the bigger, the occupation of hydraulic pipe fittings intelligent systems market, Jiayuan decided to ride on the momentum, has established a special CNC machine tool manipulator company, ready to show their talents in the field of intelligent equipment, automated production of hydraulic pipe fittings add strong power.
About intelligent equipment sales this year, Hu Bin expressed optimism, is expected to exceed 20000000 yuan. "Chinese country times"